OWNER’S
MANUAL
MODEL NOS.
UltraSoft 100
625.388150
UltraSoft 150
625.388160
Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.
Water Softeners
with Deluxe Valve
◆ Warranty
If you have questions when
installing, operating or main-
taining your softener, and
when setting the timer, call
this toll-free number...
◆ Start Up / Setting Timer
◆ How It Works
◆ Care Of
1-800-426-9345
◆ Specifications
◆ Repair Parts
SAVE THIS MANUAL
Use the plastic bag and tie provided, to hang manuals
nearby the softener for future reference.
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TABLE OF CONTENTS
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SECTION 1
WATER SOFTENER START UP
A. SAFETY GUIDES
▲ Read all steps, guides and rules carefully before
installing and using your new water softener. Follow
all steps exactly to correctly install. Failure to follow
them could cause personal injury or property damage.
Reading this book will also help you to get all of the
benefits from your water softener.
S
E
C
T
I
O
N
▲ Your water softener will remove hardness minerals
and “clear water” iron from water, up to the limits
shown on page 4-1. It will not remove other types of
iron, acids, tastes and odors, etc. It will not purify pol-
luted water or make it safe to drink.
▲ Protect the softener and piping from freezing. Dam-
age from freezing voids the softener warranty. See
page 3-3.
CAUTIONS
PLEASE READ AND COMPLY WITH THE FOLLOWING
GUIDES TO PREVENT DAMAGE TO THE SOFTENER
OR OTHER PROPERTY, PERSONAL INJURY, OR
POSSIBLE FATAL SHOCK.
1
▲ THIS SOFTENER WORKS ON 24 VOLTS ONLY. BE
SURE TO USE ONLY THE TRANSFORMER IN-
CLUDED, AND PLUG IT INTO A HOUSEHOLD 120V
OUTLET. IF TRANSFORMER IS REPLACED, USE
ONLY THE AUTHORIZED SERVICE, CLASS II, 24
VOLT, 10 VA TRANSFORMER.
▲ Unplug the transformer right away if the power
cable should become damaged or frayed. Make re-
pairs before plugging back into the power outlet.
▲ Always unplug the softener from electrical power
before removing outer valve covers.
▲ This system is not intended to be used for treating
water that is microbiologically unsafe or of unknown
quality without adequate disinfection before or after
the system.
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SECTION 1
WATER SOFTENER START UP
B. CHECK LIST OF STEP-BY-STEP GUIDES TO INSTALL
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SECTION 1
WATER SOFTENER START UP
C. PROGRAM THE TIMER
FIG. 2
display
83 button
'2:1 button
ON/OFF
HOLD
RECHARGE TONIGHT
RECHARGE NOW
SELECT
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(Recharge Tonight-Now)
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WATER SOFTENER START UP
C. PROGRAM THE TIMER
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SECTION 1
WATER SOFTENER START UP
D. SANITIZE THE WATER SOFTENER
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SECTION 1
WATER SOFTENER START UP
E. FILL THE STORAGE TANK WITH SALT
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SECTION 2
HOW YOUR WATER SOFTENER WORKS
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SECTION 2
B. SOFT WATER SERVICE and REGENERATION
HOW YOUR WATER SOFTENER WORKS
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SECTION 2
HOW YOUR WATER SOFTENER WORKS
B. SOFT WATER SERVICE and REGENERATION
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SECTION 2
HOW YOUR WATER SOFTENER WORKS
B. SOFT WATER SERVICE and REGENERATION
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SECTION 3
A. SALT: REFILLING STORAGE TANK, SALT BRIDGE
CARE OF YOUR WATER SOFTENER
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broom handle
salt
salt bridge
water level
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SECTION 3
CARE OF YOUR WATER SOFTENER
B. KEEPING THE WATER SOFTENER CLEAN
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SECTION 3
C. PROTECT THE WATER SOFTENER FROM FREEZING
CARE OF YOUR WATER SOFTENER
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wood block
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SECTION 3
D. CHECKLIST ... TO HELP YOU SAVE MONEY
CARE OF YOUR WATER SOFTENER
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PROBLEM
CAUSE
CORRECTION
1R VRIW ZDWHU
No salt (or salt bridged) in the storage tank Refill with salt, or break the salt bridge (page
3-1). Press ON/OFF-HOLD (RECHARGE
NOW) button and hold for 3 seconds to start a
regeneration (see page 2-1).
Transfomer unplugged at the wall outlet, Check for loss of power due to any of these
or power cable leads loose, fuse blown, and correct. With the power back on, look at
circuit breaker popped, or circuit switched the time display and read PROGRAM
off.
MEMORY, page 2-1.
Manual bypass valve(s) in bypass position Look at FIG.14 on page 4-1. Move the stem in
a single valve to service. In a 3-valve bypass,
open the inlet and outlet valves, and be sure to
fully close the bypass valve.
Dirty, plugged or damaged nozzle & Take apart and clean or replace damaged
venturi
parts (see page 3-2).
Valve drain hose plugged
The drain hose must not have kinks, sharp
bends, or be raised too high above the
softener (see page 16 in your LQVWDOODWLRQ
PDQXDO).
:DWHU KDUG VRPHWLPHV
Hardness number setting too low
Press and release the SELECT button until
HARDNESS shows in the display. Read the
hardness number in the display and be sure
the same grains per gallon number is shown
on your water analysis report. See page 1-4 to
reset. Press and release the SELECT button
until the present time shows in the display.
Incorrect SR code selected. See above.
Using hot water when softener is Avoid using hot water during this time because
regenerating
the water heater refills with hard water (see
Automatic Bypass, page 2-4).
Increase in the grains of hardness in your Ask your Sears retail store for a new water
water supply
analysis. Then make a new hardness number
setting (page 1-4).
%ULQH WDQN IORRGHG
Restricted drain line
Check for kinks, bends or obstructions (see
page 16 in your LQVWDOODWLRQ PDQXDO).
Plugged or dirty nozzle & venturi
Valve-rotor disc & seals
Take apart and clean or replace damaged
parts (see page 3-2).
Check for scratches or grooves, replace if
needed.
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SECTION 4
FIG. 13
KNOW ABOUT YOUR WATER SOFTENER
A. DIMENSIONS / SPECIFICATIONS
%<3$66 9$/9(6
FIG. 14
F
S
E
C
T
I
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LI QHHGHG IRU VRIWHQHU UHSDLUVꢁ
SINGLE BYPASS
E
B
D
A
C
O
N
3 - VALVE BYPASS
Bypass
Valve
FOR SERVICE
close bypass valve
open inlet & outlet valves
Inches
CM
A
B
Salt Tank Height
40-1/4 102.2
Outlet
Valve
Inlet
Valve
Resin Tank Diameter
(nominal)
8
20.3
4
FOR BYPASS
C
Resin Tank Height
(nominal)
40
101.6
open bypass valve
close inlet & outlet valves
D
E
Inlet-Outlet Height
Overall Height
41-1/2 105.4
46
116.8
49.5
41.9
8.6
F1 Length
19-1/2
16-1/2
3-3/8
F2 Width
— Distance between inlet-
outlet center lines
ULTRASOFT 100
ULTRASOFT 150
TIMER SR CODE SR22
TIMER SR CODE SR24
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WATER SUPPLY TO WATER SOFTENER
Minimum water system flow (gpm)
Minimum-Max. water pressure (psi)
Minimum-Max. water temperature (
Maximum water hardness (gpg)
UltraSoft 100 UltraSoft 150
3
20 - 125
40 - 120
95
3
20 - 125
40 - 120
95
Maximum ‘‘clear water’’ iron (ppm)
4
5
SALT FOR WATER SOFTENER
Type of salt needed
nugget or pellet
Alternate type of salt
pure, evaporated, compacted
water softener salt
Salt storage capacity (lbs)
200
200
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SECTION 4
KNOW ABOUT YOUR WATER SOFTENER
A. DIMENSIONS / SPECIFICATIONS
OTHER SPECIFICATIONS
Type of ion exchange material (resin)
Amount of resin (cu ft)
Regeneration (recharge) cycle times (minutes)
Fill
UltraSoft 100
high capacity
.72
UltraSoft 150
high capacity
.80
2 - 9
2 - 10
Brining / brine rinse
102 - 104
106 - 110
Backwash
7
7
Fast rinse
3
114 - 123
5060 @ 2.2 lb salt
1.8
3
119 - 129
5060 @ 2.4 lb salt
1.8
Total regeneration time
Efficiency Rating
Max. Drain Flow Rate (gpm)
gpm = gallons per minute gpg = grains per gallon
psi = pounds per square inch ppm = parts per million
This system conforms to ANSI/NSF 44 for the specific performance claims as verified and substantiated by test data.
The efficiency rating is only valid at the stated salt dosage. These softeners were efficiency rated according to ANSI/NSF
Standard 44.
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SECTION 5
SERVICE TECH. INFORMATION
A. TROUBLESHOOTING
WIRING SCHEMATIC
BACK OF TIMER
(PWA)
S
E
C
T
I
O
N
AC INPUT
POS / TURBINE
MOTOR
valve
motor
24VAC
Transformer
grn
OUT
GND
+5
NO
NC
Turbine
Sensor
Position
Switch
brn
83 EXWWRQ
FACEPLATE
GLVSOD\
RECHARGE TONIGHT
RECHARGE NOW
ON/OFF
HOLD
SELECT
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Remove the top cover and salt tank cover.
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SECTION 5
SERVICE TECH. INFORMATION
A. TROUBLESHOOTING
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motor inoperative / wiring harness or connection to switch / position switch / valve defect causing
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faceplate timer (PWA)
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SECTION 5
SERVICE TECH. INFORMATION
A. TROUBLESHOOTING
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SECTION 5
SERVICE TECH. INFORMATION
A. TROUBLESHOOTING
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drain)
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SECTION 5
SERVICE TECH. INFORMATION
B. ROTARY VALVE SERVICE
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SECTION 5
SERVICE TECH. INFORMATION
C. WATER FLOW THROUGH THE SOFTENER VALVE
SERVICE CYCLE
from Valve Inlet
(hard water)
top distributor
To Valve Outlet
(soft water)
resin tank
position
resin
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SECTION 5
SERVICE TECH. INFORMATION
C. WATER FLOW THROUGH THE SOFTENER VALVE
BRINING AND BRINE RINSE CYCLES
venturi
drain
nozzle
from Valve Inlet
brine from salt
storage tank
(hard water)
bypass hard
water
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position
switch
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SECTION 5
SERVICE TECH. INFORMATION
C. WATER FLOW THROUGH THE SOFTENER VALVE
FAST RINSE CYCLE
drain
soft water
to valve outlet
position
switch
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SECTION 6
Kenmore MODEL NOS. 625.388150 and 625.388160
REPAIR PARTS FOR WATER SOFTENER
A. WATER SOFTENER COMPLETE
4
2
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SECTION 6
REPAIR PARTS FOR WATER SOFTENER
Kenmore MODEL NOS. NOS. 625.388150 and 625.388160
B. BRINE VALVE ASSEMBLY
47
46
KEY
NO. NUMBER
7168647 Ceramic Weight
0513860 Float Stop
PART
DESCRIPTION
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
7097202 Float (includes Key No. 32)
0516947 Float Seal
7093216 Float Rod & Stem
7092278 Guide Cap
29
30
7170288 O-Ring 15/16 x 1-3/16
0516211 Seal
45
0516924 Retainer, Bottom Seal
7116713 Clip
31
7092252 Brine Valve Body
7080653 Clip
32
7131365 Screen
7094979 Insert
7092294 Retaining Ring
7176161 O-Ring, 5/16 x 9/16
7095470 Brine Tube
33
34
7113016 Tubing Assy. (includes Key Nos.
42, 43 & 44)
35
36
37
47
48
49
7171349 Cone Screen
7207718 Ground Clamp (2)
7207726 Ground Wire
44
43
42
38
39
41
40
INLET - OUTLET
GROUNDING CLAMPS
49
48
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SECTION 6
REPAIR PARTS FOR WATER SOFTENER
C. VALVE ASSEMBLY
50
51
98
53
52
54
55
97
96
95
56
57
94
90
59 58
60
61
66
93
89
88
62
63
64
87
86
91
70
69
65
85
68
84
83
67
92
71
wear-strip
72
73
74
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cross-section
view
79
82
75
81
76
78
80
77
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SECTION 6
REPAIR PARTS FOR WATER SOFTENER
Kenmore MODEL NOS. 625.388150 and 625.388160
C. VALVE ASSEMBLY
KEY
NO. NUMBER
PART
KEY
NO. NUMBER
PART
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BYPASS INSTALLATION VALVE
MODEL NO. 625.3437
KEY
NO. NUMBER
PART
DESCRIPTION
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OWNER’S
MANUAL
Water Softeners
For the repair or replacement parts you
need delivered directly to your home
MODEL NOS.
Call 7 am - 7 pm, 7 days a week
1 - 800 - 366 - PART
UltraSoft 100
625.388150
(1 - 800 - 366 - 7278)
UltraSoft 150
625.388160
For in-home major brand repair service
Call 24 hours a day, 7 days a week
1 - 800 - 4 - REPAIR
(1 - 800 - 473 - 7247)
The model number of
your water softener is
found on the rating de-
cal. This decal is on the
rim, under the salt cover.
For the location of a
Sears Parts and Repair Center in your area
Call 24 hours a day, 7 days a week
When requesting service
or ordering parts, always
provide the following in-
formation:
1 - 800 - 488 - 1222
For information on purchasing a Sears
Maintenance Agreement, or to inquire
about an existing Agreement
` Product Type
` Model Number
` Part Number
` Part Description
Call 9 am - 5 pm, Monday - Saturday
1 - 800 - 827 - 6655
6HDUVꢀ 5RHEXFN DQG &Rꢁꢀ +RIIPDQ (VWDWHVꢀ ,/ ꢃꢄꢅꢆꢇ 8ꢁ6ꢁ$ꢁ
7247310 (Rev. B 12/20/01)
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